Electrostatic Painting Center

Electrostatic Painting Center

Advanced Powder Coating Solutions for Industrial and Metal Products

The Aircraft Factory operates an advanced Electrostatic Painting Center providing high-quality powder coating solutions for a wide range of industrial and metal products.

The center combines advanced surface preparation technologies, automated electrostatic powder coating systems, curing ovens, robotic painting, and skilled technical personnel to deliver consistent coating quality, excellent surface finishes, and reliable protection against corrosion and environmental conditions.

Applications

The Electrostatic Painting Center provides coating services for a wide range of products and components, including:

  • Military and aircraft products and components
  • Aircraft cabins and related metal parts
  • Electrical and control panels
  • Communication cabinets and metal enclosures
  • Industrial equipment and components
  • Metal structures and fabricated products
  • Products manufactured by the Aircraft Factory
  • Various customized metal products according to customer requirements

Center Capabilities

  • Total Center Area: 750 m²
  • Maximum Part Dimensions: 2.20 m Length × 2.00 m Width × 0.70 m Height
  • Maximum Part Weight: 400 kg
  • Automated electrostatic powder coating system
  • Multi-stage surface preparation and treatment tunnel
  • Zinc phosphate and nano-ceramic surface treatment capabilities
  • Industrial drying and curing ovens
  • Powder coating spray booths
  • Automated painting robots
  • Skilled technicians for manual coating of areas inaccessible to robots
  • Conveyorized production system for efficient and consistent processing

Advanced Surface Preparation

Proper surface preparation is essential for achieving durable, high-quality powder coating results.

The center is equipped with a multi-stage treatment tunnel designed to clean, prepare, and condition metal surfaces before painting.

Depending on the application and technical requirements, the surface treatment process may include zinc phosphate or nano-ceramic treatment, helping improve coating adhesion and contributing to enhanced corrosion protection and coating performance.

Automated Robotic Painting

The center utilizes automated painting robots to achieve consistent coating application, uniform coverage, and repeatable results across production batches.

Highly trained technicians complement the automated system by manually coating complex areas and sections that cannot be effectively reached by the robots.

The combination of automation and skilled craftsmanship enables the center to achieve high-quality and consistent finishing results across a wide range of products.

Electrostatic Painting Process

The Electrostatic Painting Center operates an integrated production line designed to ensure proper surface preparation, coating application, drying, curing, and final inspection.

1. Loading

Parts are loaded onto the conveyor system and prepared for processing.

2. Cleaning & Surface Treatment

Parts pass through the multi-stage treatment tunnel for cleaning, surface preparation, and chemical treatment according to the required process.

3. Drying

Following surface treatment, parts are dried in the industrial drying oven to prepare them for powder coating.

4. Electrostatic Powder Application

Powder coating is applied using the electrostatic spraying system and automated painting robots, with trained technicians providing manual application where required.

5. Curing

The coated parts enter the curing oven, where controlled heating cures the powder coating and develops the required coating properties and finish.

6. Unloading & Inspection

Finished parts are unloaded from the conveyor and subjected to the required quality and visual inspections.

Key Advantages of Powder Coating

Efficient Powder Utilization

Electrostatic powder coating helps reduce material waste by enabling the collection and reuse of unused powder, where applicable. This contributes to improved material efficiency and reduced operating costs.

Environmentally Responsible Technology

Powder coating does not rely on organic solvents used in conventional solvent-based painting systems, making it a more environmentally responsible coating technology.

Consistent Coating Quality

The combination of automated application, robotic painting, controlled surface preparation, and skilled technicians helps provide consistent coating thickness, uniform coverage, and repeatable finishing quality.

Durable Surface Protection

Proper surface preparation, controlled powder application, and curing provide a durable coating system designed to improve resistance to corrosion, wear, and environmental conditions.

Integrated Electrostatic Painting Line

The center provides an integrated production process combining:

Surface Preparation → Drying → Electrostatic Powder Application → Curing → Inspection

This integrated approach enables the Aircraft Factory to provide reliable powder coating solutions for a wide range of industrial products and components while maintaining high standards of quality, efficiency, and consistency.

Quality & Reliability

The Aircraft Factory combines advanced manufacturing technologies with experienced technical personnel to deliver coating solutions tailored to the technical requirements of each product and application.

From initial surface preparation through powder application, curing, and final inspection, each stage is carefully controlled to achieve reliable coating performance, consistent quality, and a high-quality finish.

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